![]() Why did Marchesini devise a system with two capping stations? To be able to position the cap correctly because it has to be perfectly and exactly aligned with the lateral face of the bottle, and also to reach the end-of-stroke gently. The use of brushless motors means that any anomalies in reaching the correct tightening torque can be controlled during the screwing phase. ![]() On the outlet, a unit with 3 screwing heads, each equipped with brushless motor, subsequently screws the cap on to the correct tightening torque. Because the filling process involves a rather tricky liquid to handle, in view of its high degree of viscosity, a number of special solutions have been integrated in order to guarantee high performance, such as: larger pipes, Ketron Peek valves rather than ceramic valves, and batching nozzles with air blowing cut-off valves to avoid soiling the bottle during filling.Īs for the capping phase, the machine model ML661 initially screws the cap on to a preliminary 1 mm from the end of the full stroke. First and foremost, the product-feeding hopper is controlled by a thermostat so that the liquid is kept at the correct temperature should the machine stop. The bottle is delivered by the mechanical feeder in pucks to the ML661 filling machine, which uses a special filling unit that adapts to the product’s viscosity. The product processed is a plastic bottle with two different sizes - 40 mL and 75 mL – with screw-on and flip top cap. a mechanical positioner that places the bottles in pucks The line consists of the following machines: Marchesini supplied ICR with a complete shampoo line, from filling in bottles to packaging in cases, which is capable of processing 120 bottles per minute. It involves a strategic investment for the Group because it is designed for a new type of product, with the aim to reach 6 thousand finished products an hour for the 40-mL bottles and 5.5 thousand for the 75-mL bottles.” ![]() Please note that this description may have been translated automatically."The line fills and packages 40-and 75-mL bottles with shampoo for a known brand of perfumes: it’s a unique and hi-tech line that was created through joint efforts between ICR and Marchesini. Label reel maximum diameter 400mm, roll core 45mm to 75mm diameter Label size range from 8 x 15mm up to 30 x 60mm Minimum load control at the inlet and maximum load control at the outletĬarton size range from 20 x 15 x 70mm up to 180 x 120 x 200mm ![]() Automatic label changing system with set-up by keyboard and possibility to memorize different label sizes. Automatic work speed synchronization of motors. Label dispensing with stepping motor drive. Mechanical timing device to dispense cartons on the main toothed conveyor belts. Twin horizontal conveyor belt for products bunching at in-feed. Upper conveyor belt to keep carton stable during tamper evident seals application Positive transport of cartons with toothed belts. Easy access from behind to electrical and mechanical parts Electrical cabinet on machine board, Siemens S7-300 PLC controller with HMI touch screen Labelling machine balcony construction stainless steel executed. Neri BL400 VTE tamper-evident labeller for the application 2 self-adhesive tamper-evident seals on the closure points of formed cartons and 1 vignette/bolini label or similar on the upper face of the carton. ![]()
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